Whether it’s improper gate size or positioning, injection molding gate defects can become extremely expensive and time-consuming. Request a quote today for your next project. Request a QuoteHave questions about our process? In plastic injection molding black specs and splay is usually caused by:Resin Contamination (non-compatible resins, dirt, etc.)Inadequate Resin Dry TimeImproper Melt TemperatureInjection Speed Too HighImproper Gate StyleU.S. Plastic Injection Molder Specializing in Engineering Resins BOSTON – April 02, 2018 – Plastic Molded Concepts (PMC), a plastics injection molding manufacturer, has deployed Rethink Robotics’ Sawyer robot at its Eagle, Wis. facility to drive business growth and offer high quality jobs for workers. PMC has turned to automation to boost the efficiency of its 38 molding machines; as a first step, Sawyer is making parts for a pressure gauge.
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Plastic Molded Concepts is a U.S based company that uniquely specializes in molding with engineered resins. We’ve helped dozens of companies resolve issues they were having with an injection molding supplier. Check out our case study to see how we helped resolve a part self-destruction issue for a military and aerospace hardware manufacturing company. When the cooling process is complete, it is safe to remove the part from the mold. Providing your new plastic molding company with this information will drastically reduce time needed for investigation, analysis and response to a number of critical variables.Historical Data Examples: There are many questions you should ask a plastic injection molder before moving forward; however, these are the top 4 most important ones to start with. In plastic injection molding, cooling rate is the last section of the molding cycle.
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The base layer is molded first and the additional plastic layer(s) are molded over and around the original part – resulting in a single, finished product.Overmolding Benefits:Strong Finished ProductLong Service LifeEnhanced SafetyMore Cost Efficient than Post-Molding FabricationOvermolding Product Examples:PCBRFIDPhonesPower Tools & Hand ToolsCar Steering Wheels*Special Notes: Today, there are only a few companies around the world who specialize in Engineering-Grade molding projects. Between the rarity of this specialty and the global freight distance, it can be a real challenge to find a capable domestic company to handle these projects. Poor specification & improper material selection is the leading cause of failure in plastic injected molded parts, followed by improper plastic injection mold design and processing practices. Understanding how melt temperature and mold temperature work together to produce final part properties is essential. Warpage in injection molding is a common challenge faced by manufacturers. Warpage refers to the distortion or deformation of a molded plastic part, often caused during its cooling process in the injection molding cycle. This can cause parts to fold, bend, twist, or bow, leading to potential complications in final product assembly.
